solutions

A Filipino customer purchased a set of cereal bar production line from our company and came to our company for a trial run today. The Purpose Of The Test Run 1.Verify the stability of equipment installation and interlocking operation. 2. Test whether the production process parameters meet the standards. 3. Confirm that all product indicators meet the customer's requirements. 4. Train the customer's operators to master the use of the equipment. Trial Operation Process 1. Core process route Raw material pretreatment → mixing → molding → cooling → cutting → packaging. 2. Detailed explanation of key processes. 1. Raw material preparation Protein powder, grains, etc. need to be sieved to prevent caking. Syrups need to be preheated to 40-50℃ (to improve fluidity). 2.Mix Use a planetary mixer/screw mixer to dry mix the materials first and then wet them. Control the mixing time (usually 3 to 5 minutes) to avoid overstirring which may cause protein denaturation. 3. Cut into blocks and shape Die pressing forming: After being pressed into sheet by a roller press, it is cut. 4. Cooling The temperature is reduced to ≤25℃ at the center through the cooling tunnel. Prevent condensation after packaging. 5. Packaging Automatic packaging machine (nitrogen-filled or vacuum packaging. Heat sealing temperature control: usually 120-150℃. Summary: The commissioning of the grain bar production line this time was very successful and received high recognition from the customer. We look forward to long-term cooperation. Supplier:Hanyuan Food Machinery Company Name: Viki TEL/WeChat:0086 18361668252 WhatsApp:0086 18361668252 Email:viki@chinahanyuan.cn

     Brazil customers come to our factory to test the machines about the Fruit Dates Cake Production Line they ordered, the entire process of the production line includes raw material mixing, feeding,extrusion , cutting, and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology. 1.Trial Preparation Machine Inspection: ■Ensure the machine is clean and all components are correctly installed. ■Check that the power supply, switches, mixing head, steaming tray, etc., are functioning properly. Preparation Of Materials: ■Red date paste: 200g (prepared in advance) ■Granulated sugar: 50g ■Water: as needed ■Fruit cubes: as needed (e.g., apple, pear, blueberry, etc.) ■Vegetable oil: a small amount (for greasing the mold) 2.Trial Steps Mixing Ingredients: Pour the red date paste, granulated sugar, apple cubes, and an appropriate amount of water into the machine's mixing container. Start the mixing function and blend until a smooth, lump-free batter is achieved. Observe the machine's mixing performance to ensure the batter is uniform and free of lumps. Extrusion And Shaping: Transfer the mixed batter into the extruder and extrude it into strips. Cutting Into Pieces: Cut the extruded strips of red date cake into the required sizes as specified by the customer. Packaging: Use an automatic packaging machine to pack the fruit red date cakes into bags, boxes, or cartons. 3.Trial Records During the trial, record the following key data: ■Mixing Effect: Whether the batter is uniform and if the machine's mixing speed is appropriate. ■Cutting Effect: Whether the pieces are of consistent size and if the cuts are smooth. ■Product Quality: Whether the texture, sweetness, and softness of the cake meet expectations. ■Machine Performance: Whether the machine operates smoothly and if there are any abnormal noises or malfunctions. 4.Trial Summary      Through the trial, confirm the compatibility of the machine's performance and the recipe to ensure the stability and efficiency of subsequent mass production. If the trial is successful, full-scale production can commence. If issues arise, further adjustments to the machine settings or recipe may be necessary. Supplier:Hanyuan Food Machinery Company Name: Viki TEL/WeChat:0086 18361668252 WhatsApp:0086 18361668252 Email:vikihanyuan@gmail.com

     Today, Indian customers come to our factory to test the machines about the Peanut and Millet Crisp Production Line they ordered, the entire process of the production line includes sugar boiling, raw material mixing, feeding, paving, forming machine cooling, cutting, and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology. The Process Of Testing The Machine: 1. Equipment Inspection Clean The Equipment: Ensure the equipment is clean and free of residues. Check Components: Verify that all parts are correctly installed, with no looseness or damage. 2. Material Preparation Peanuts: Select high-quality peanuts, ensuring they are free from mold. Millet Crisp:Select high-quality Millet Crisp. Syrup: Prepare the syrup according to the recipe requirements. Other Ingredients: Prepare other ingredients such as oil and salt as needed. 3. Equipment Debugging Temperature Setting: Adjust the equipment temperature according to the process requirements. Speed Setting: Adjust the conveyor belt or mixing speed to ensure smooth operation. 4. Test Run No-Load Run: Conduct a no-load test first to observe if the equipment operates normally. Load Run: Add a small amount of material to check the equipment's performance under load. 5. Quality Inspection Appearance: Check if the shape and color of the peanut brittle meet the standards. Taste: Sample the product to ensure the texture and flavor meet expectations. Packaging: Test the packaging equipment to ensure proper sealing and appearance. 6. Adjustments And Optimization Parameter Adjustment: Optimize parameters such as temperature and speed based on the test results. Problem Resolution: Record and address any issues that arise during the test. 7. Official Production Once the test is successful, official production can begin. 8. Recording And Reporting Record data: Document key parameters and results from the test. Supplier:Hanyuan Food Machinery Company Name: Viki TEL/WeChat:0086 18361668252 WhatsApp:0086 18361668252 Email:vikihanyuan@gmail.com

     Today ,Dongtai Hanyuan Food  Machinery  Manufacturing CO.,LTD,.successfully completed  the debugging of the Sesame And Peanut Candy Production Line .      Sesame And Peanut Candy Production Line is mainly applied in the industrial production of crispy candy bar, like the peanut candy bar, nuts candy bar, cashew candy bar, etc. Covering the weighing of dry materials, melting & weighing of adhesive material, automatic mixing of dry & adhesive materials, forming & cooling & cutting, metal detecting, pillow packaging. This production line can realize the automatic preheating & proportioning of materials. Materials will be mixed in the cooking pot. This production line applies the three-roll-feeding-hopper to spread the material evenly. This production line adopts fan-cooling & water-cooling to achieve evenly cooling from bottom to top. This production line adopts the vertical/transverse cutting integrated cutter-head , the cutting size is accurate, bar will be separated completely. This production line adopts fully automatic pillow packaging, fast sorting and arrangement of bars, high-speed packaging. Sesame And Peanut Candy Production Line has the following characteristics: 1. Automatic Sesame And Peanut Candy Production Line can realize the automatic preheating & proportioning of materials. Materials will be mixed in the cooking pot. 2.Automatic Sesame And Peanut Candy Production Line applies the three-roll-feeding-hopper to spread the material evenly. 3.Automatic Sesame And Peanut Candy Production Line adopts fan-cooling & water-cooling to achieve evenly cooling from bottom to top. 4. Automatic Sesame And Peanut Candy Production Line adopts the vertical/transverse cutting integrated cutter-head , the cutting size is accurate, bar will be separated completely. 

     Today, South Korean customers come to our factory to test the machines about the energy bar production line they ordered, the entire process of the production line includes sugar boiling, raw material mixing, feeding, paving, forming machine cooling, cutting, chocolate coating machine coating, cooling, and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology. The process of testing the machine 1.Preparation before factory inspection and test Equipment inspection: Ensure that the energy bar machine has been installed and adjusted, and all components are working properly. Check whether the appearance, material and welding process of the equipment meet the requirements of the contract. Raw materials preparation: Prepare the raw materials required for the test machine (such as grains, syrups, nuts, protein powder, etc.) to ensure that the raw materials meet the production requirements. File preparation: Preparation before factory inspection and test. Personnel arrangement: Arrange the presence of technicians and operators to ensure that the trial process goes smoothly. 2. Trial process Equipment no-load operation: Without adding raw materials, start the equipment to check whether the components are running normally and whether there is abnormal noise or vibration. Load operation: Add raw materials, conduct actual production tests, and observe the operating stability, production efficiency and finished product quality of the equipment. Finished product inspection: Check whether the shape, weight, density, taste and packaging effect of the energy bar meet customer requirements. 3. Communication and confirmation after trial Feedback on questions: The customer gives feedback on the problems found in the process of trial, and the supplier needs to answer and provide solutions in time. Rectification measures: If the equipment or finished product does not meet the requirements, the supplier shall propose corrective measures and implement them as soon as possible. Acceptance confirmation: After the customer is satisfied with the test result, both parties sign the test acceptance report to confirm that the equipment meets the contract requirements. Contact: Name:viki TEL/WhatsApp:+8618361668252 Email:vikihanyuan@gmail.com

Yesterday, the customer who purchased our sesame candy production line came to our factory to test the machine. 1.Preparations before the test run: •Equipment inspection: -Confirm that all equipment (mixer, sugar boiling pot, calendering machine, cutting machine, packaging machine) is firmly installed, and the lubrication of transmission components is in place. Check the calibration of the heating system (such as the temperature control instrument of the sugar boiling pot), with an error of ≤±1℃. -Verify the tension of the conveyor belt, and the deviation should be less than 5mm/10m. •Raw material preparation: -Prepare high-quality white granulated sugar (GB/T 317-2018) and peeled sesame seeds (moisture content ≤7%) according to the formula. -Prepare food-grade maltose syrup (DE value 42-44) and compliant food additives. •Parameter preset sugar boiling temperature curve: -120℃ (dissolving sugar) → 150℃ (concentrating) → 165℃ (final boiling). -Mixing ratio set: Syrup: Sesame = 1:1.2 (by weight). 2.Test operation process: •No-load test (2 hours): Start each device one by one, measure the no-load current (not exceeding 30% of the rated value), and check the noise level (≤75dB). Roasting the Sesame Sugar Cooking Mixing Presser Cutting Packaging •Test with materialss: -Roasting the Sesame: Put the prepared sesame seeds into the roasting machine for stir-frying and sugar boiling. -Sugar Cooking:Mix white granulated sugar, malt syrup and compliant food additives in proportion and boil and stir in the Hanyuan sugar boiling pot. -Mixing:Mix and stir the stir-fried sesame seeds and the boiled syrup. -Cut into pieces. Pour the stirred materials into the spreading hopper, then press the roller to form, and then cut into pieces. -Packaging: Use the Hanyuan fully automatic pillow packaging machine to package sesame candy, which is fast and has a good packaging forming effect. After the trial operation was completed, the customer was very satisfied with our equipment. The sesame candy we made fully met their requirements. We are looking forward to the next cooperation!

Cereal Bar is a portable snack mainly made of oats, nuts, seeds and dried fruits, which are pressed into shape by syrup or binder (such as honey, peanut butter). It lies between energy bars and snack bars, featuring high fiber, low added sugar and strong satiety. It is suitable as a breakfast meal replacement, fitness supplement and outdoor sports food. The "Nut Energy Bar/Grain Bar Production Line" of Hanyuan is mainly used for the industrial production of soft bar products such as energy bars, nut bars and grain bars, covering adhesive boiling, dry material weighing, dry/wet material mixing, cold working cutting and forming, chocolate coating, chocolate latte, metal detection and pillow packaging. This production line can achieve automatic proportioning and automatic mixing of materials. Following is a detailed outline of the process: Pretreatment of raw materials: - Oat/grain baking: Use an oven or roller baking machine to enhance the aroma. The temperature is usually controlled at 150-180°C, and the time is 5-10 minutes. -Nut/dried fruit processing: Nuts need to be shelled and chopped (using a nut crusher), and dried fruits may need to be soaked to soften (for example, dates need to be mashed). Dry mixing of mixed ingredients: -Dry-mixing:Dry raw materials such as oats, nuts, and seeds are pre-mixed in a screw mixer or paddle mixer. -Wet-mixing: Heat the syrup (honey/maltose syrup) and oil (peanut butter/coconut oil) in a double-layered pot to 60-70°C to melt them, and then mix them with the dry ingredients. Flat pressing and forming: -Lay the mold flat:The mixed materials are sent into the pressing and forming machine through a conveyor belt and pressed into sheets of uniform thickness (usually 1-2cm) by a roller press or a hydraulic forming machine. -Mold forming (optional) : Some products are cut into fixed shapes (such as square, round) using molds. Baking/Cooling Baking (such as hard grain bars) : -Baking (such as hard grain bars):Use a tunnel oven at 160-180°C for 10-20 minutes (soft energy bars may not require baking). -Cooling: Cool down to room temperature through a cooling conveyor belt or air-cooling system to prevent condensation after packaging. Longitudinal and transverse cutting: Longitudinal cutting & transverse cutting:Use a multi-functional cutting machine (such as a reciprocating blade or rotary cutting machine) to cut into standard sizes (such as 3×5cm). Automatic packaging machine: -Pillow packaging: (suitable for individual grain bars), -box/bag packaging:(for multiple combinations, a box packaging machine is required), -nitrogen-filled packaging (optional) : Extended shelf life, modified atmosphere packaging machine is needed.    

     On June 10, 2025, representatives of Hsu Fu Chi (a subsidiary of Nestle China) visited Dongtai Hanyuan Food Machinery Manufacturing CO.,LTD. Conduct on-site trial operation and investigation of the peanut candy production line. From the proportioning of raw materials to the entire production process, the engineers of our company actively participated and cooperated. This trial run focused on testing the production efficiency, finished product quality and degree of automation of the equipment. The customer highly praised the performance of the equipment and reached a further cooperation intention. Highlights of the trial operation:  1. Efficient production and stable quality  ♦On-site demonstration of the entire process from automatic batching → sugar boiling → shaping → cutting → packaging. Our peanut sugar production line has a high output, far exceeding traditional manual production.  ♦The finished peanut candy has uniform granules, a golden color and a crispy texture. After tasting it on the spot, the customer praised it as "moderately sweet and pure in flavor". 2. Intelligent operation, labor-saving  ♦ One-click control reduces operation difficulty and minimizes reliance on skilled workers. ♦The temperature control is precise, avoiding the problem of the pot easily burning when boiling sugar in traditional methods. 3. Customized services, flexible adaptation   ♦Adjust parameters such as syrup ratio and peanut particle size according to customer needs to meet the taste preferences of different markets. ♦ Support small-batch trial production to help customers quickly verify product formulas.      After the trial operation was completed, the representative of Hsu Fu Chi (a subsidiary of Nestle China) was very satisfied with our equipment. They said: "This trial operation has enabled us to see the stability and intelligent advantages of the HANYUAN MACHINERY's equipment, which fully meets our needs for modern candy production. We look forward to future cooperation!"      The peanut candy production line is a mature equipment of our company, which is sold to various countries and serves many well-known food brand manufacturers. We will continue to optimize and help customers create more competitive confectionery products. Our company specializes in the research and development and manufacturing of food machinery, providing complete production line solutions for peanut candy, nougat, crispy candy, grain bars, protein bars, energy bars, etc. Welcome industry customers to make an appointment for machine testing and on-site inspection!         以上为机器翻译结果,快速获取精准的人工翻译结果,建议选择有道人工翻译