2025.09.24
Recently, our new nut crisp production line successfully completed the trial operation, equipment stability and product quality have reached the expected standards! The success of the trial marks a comprehensive upgrade of production efficiency and lays a solid foundation for subsequent large-scale mass production. Craftsmanship, crisp and delicious - more healthy new products are about to shine!
Nut crisp production line includes boiling sugar, mixing, cutting molding, pillow packaging, realizing the whole process automation from raw material mixing to molding cutting and packaging machine. Features the following highlights:
Intelligent Control:
1.Automatic PLC control system, accurately control temperature, humidity, pressure parameters, to ensure the consistency of product taste.
2.Visual control screen, real-time monitoring of production status, automatic fault alarm.
Energy Efficient Design:
1.Energy consumption is reduced by 20% and production capacity is increased by 30%.
2.Waste recycling system to maximize the utilization of raw materials.
Flexible Production:
1.Modular design, can quickly switch different formulations (such as almond crisp, mixed nut crisp, etc.).
2. Support multi-specification packaging (bag/jar/small package) to meet market demand.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:viki@chinahanyuan.cn
2025.09.20
Today, an Indian customer conducted a trial run of the sesame slice production line they ordered. The entire production process includes sugar boiling, raw material mixing, feeding, spreading, forming, cooling, cutting, and finally conveying to the packaging line for bagging, boxing, and palletizing. Our company's production line is highly mature in terms of equipment and processes.
■1.Pre-Trial Preparation
Equipment Inspection:
Ensure that all machinery (sugar boiling pot, mixer, forming machine, cooling system, packaging machine, etc.) is in good condition.
Clean the equipment thoroughly to ensure no residue remains, complying with food hygiene standards.
Raw Material Preparation:
Prepare the raw materials specified by the customer (such as sesame, syrup, cooking oil, etc.), ensuring their quality meets requirements.
Parameter Settings:
Pre-set equipment parameters (such as mixing speed, forming pressure, baking temperature, and time) according to customer requirements.
Trial Plan:
Communicate with the customer to clarify the trial objectives and focus areas (e.g., equipment efficiency, product taste, appearance).
■2.Customer Reception
Equipment Introduction:
Provide a detailed introduction to the functions, features, and technical advantages of the sesame slice machinery.
Showcase key components of the equipment (such as molds, temperature control systems, and automated control systems).
Process Explanation:
Explain the production process in detail, including raw material mixing, forming, cooling, and packaging.
Safety Instructions:
Remind the customer of safety precautions, such as hazardous areas during equipment operation and operational guidelines.
■3.Trial Demonstration
No-Load Operation:
Start the equipment to demonstrate its no-load operation, ensuring it runs smoothly without abnormal noise.
Load Operation:
Add raw materials for actual production demonstration, allowing the customer to observe the equipment's operation.
Highlight the automation level and production efficiency of the equipment.
■4.Product Display And Testing
Product Sampling:
Take samples of freshly produced sesame slices from the production line for the customer to evaluate their appearance, color, and shape.
Taste Testing:
Invite the customer to taste the sesame slices and assess their texture, sweetness, crispiness, and other qualities.
Quality Inspection:
Demonstrate the quality inspection process (e.g., thickness measurement, ingredient analysis) to ensure the product meets standards.
■5.Q&A And Adjustments
Customer Feedback:
Listen to the customer's opinions and suggestions regarding equipment performance and product quality.
Parameter Adjustments:
Adjust equipment parameters (e.g., baking temperature, forming pressure) on-site based on customer needs to optimize product outcomes.
Issue Resolution:
If the customer raises questions or identifies issues, technicians should promptly address them and provide solutions.
Through the above process, the customer can gain a comprehensive understanding of the sesame slice machinery's performance and production capabilities, while building trust in the equipment. The trial run is not only an opportunity to showcase the equipment but also a crucial step in establishing a long-term cooperative relationship with the customer.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:vikihanyuan@gmail.com
2025.09.11
FIG and Donkey-hide gelatin paste is an innovative health tonic food. It is based on the traditional donkey-hide gelatin cake and adds FIG, an important ingredient, thus forming a modern paste that combines deliciousness and dual health benefits.
The "moistening" effect of donkey-hide gelatin and the "laxative" effect of figs are perfectly combined, making it particularly suitable for modern people who have both blood deficiency and anemia and are troubled by constipation. The traditional donkey-hide gelatin cake is prone to causing internal heat and constipation, but the addition of figs just neutralizes this drawback.
Today, our client came to our factory to conduct a trial operation of the FIG donkey-hide gelatin paste production line.
This production line includes sugar boiling, stirring, block cutting and shaping, and packaging.
1. Sugar boiling: Dissolve the syrup in a sugar boiling pot.
2. Stirring: Precisely mix the FIG pulp, sugar, and other food additives according to the formula.
3. Cutting and shaping: Spread the concentrated fruit paste evenly, cool it to room temperature and let it solidify. Cut the large soft cake into small pieces of standard shape and weight.
4. Packaging: Use pillow packaging to pack the cut FIG donkey-hide gelatin paste.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:viki@chinahanyuan.cn
2025.09.05
An Australian customer purchased a set of cereal bar production line from our company and came to our company for a trial run today.
The grain bar production line is an automated continuous production line that processes various grains, nuts, syrups and other raw materials into ready-to-eat nutritional bars through processes such as mixing, shaping, baking (or cooling), and packaging.
Main Production Process
1.Raw Material Pre-processing
Content: Including the roasting of oats and nuts (to enhance flavor); The puffing of rice and corn Preheating and melting of syrup, etc.
Objective: To prepare for subsequent blending and lay the foundation for the basic flavor and texture of the product.
2. Mixing
Core: This is a crucial step in determining the product formula and uniformity. Put the pre-treated dry raw materials (oatmeal, puffed grains, protein powder, crushed nuts) and wet raw materials (syrup, honey, oil, flavoring agent) into the mixer in precise proportions.
Requirement:The mixture must be uniform to ensure that each grain bar has the same composition. At the same time, excessive stirring should be avoided to prevent the raw materials (such as dry or nuts) from breaking.
3. Forming
The process: The well-mixed materials are conveyed into the forming machine via a conveyor belt. There are two most common ways:
Roll cutting: Materials are pressed into sheets of uniform thickness by one or more pairs of pressure rollers, and then cut into the required rods by molds.
Extrusion forming: The material is forced through a die and directly extruded into a continuous rod shape.
Key: Control the gap and pressure of the pressure rollers well to ensure that the weight, density and thickness of each rod are consistent.
4. Spraying/Coating
content:Some products will be sprayed or dipped with chocolate, yogurt or flavored sauces after cooling.
Equipment: Usually includes a coating machine and a cooling tunnel (used to solidify the coating).
5. Packaging
Inner packaging: This is the key to ensuring the shelf life of the product. Vertical bag packaging machines are usually used to complete a series of actions such as bag making, filling, nitrogen filling (optional for preservation), date coding, and cutting. The seal should be tight, aesthetically pleasing and have good barrier properties (moisture-proof and oxidation-proof).
Outer packaging: Several grain sticks are packed into paper boxes, shrink films or gift bags for convenient transportation and sale.
6. Inspection
Full-process quality control: The production line usually integrates weighing scales (to ensure that the weight of each bag is qualified), metal detectors or X-ray machines (to remove foreign objects such as metal, glass and plastic), to ensure product safety and quality.
Summary: The commissioning of the grain bar production line this time was very successful and received high recognition from the customer. We look forward to long-term cooperation.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:viki@chinahanyuan.cn
2025.08.30
Henan customers come to our factory to test the machines about theMango Cake Production Line they ordered, the entire process of the production line includes raw material mixing, feeding,extrusion , cooling ,cutting and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology.
■ Pre-Trial Preparation
1. Equipment Inspection
- Ensure all machine components are securely installed without looseness.
- Verify proper power connection and voltage compliance with equipment requirements.
- Lubricate moving parts (e.g., chains, bearings) and remove internal debris.
2. Material Preparation
- Prepare ingredients (dried mango, milk powder, sugar, butter, etc.) according to the recipe, ensuring no spoilage or clumps.
- Pre-heat ingredients (e.g., melt butter) to the appropriate temperature in advance.
3. Parameter Settings
- Preset parameters based on process requirements:
- Mixing speed/time
- Heating temperature
- Forming thickness and cutting dimensions
- Cooling temperature
4. Safety Verification
- Test emergency stop button functionality and ensure protective covers are closed.
- Clear the workspace to prevent obstructions from personnel or tools.
■ No-Load Test Run
1. Start The Equipment And Observe If All Components Operate Normally During Idle Operation:
- Check motors for abnormal noise or overheating.
- Ensure conveyor belts are aligned without deviation and cutting blades move smoothly.
- Verify accuracy of temperature control displays.
2. Test Emergency Stop Function To Confirm Rapid Response.
■ Loaded Test Run (With Materials)
1. Phase 1: Small-Batch Feeding
- Feed 1/3 of the standard material volume and monitor:
- Mixing uniformity and check for dead zones or splashing.
- Heating system's ability to maintain stable preset temperature.
- Inspect formed mango milk cake blanks for consistent thickness and neat edges.
2. Phase 2: Full-Capacity Production
- Feed materials at standard production capacity, focusing on:
- Whether equipment load current stays within rated limits.
- Product pass rate (e.g., weight, shape, texture).
- Equipment stability during continuous 1–2 hour operation.
3.Issue Recording And Adjustments
- If issues like uneven mixing or poor forming arise, stop and adjust:
- Modify mixing speed or duration.
- Recalibrate temperature sensors or heating power.
- Clean mold/cutter residues.
■ Safety And Cleaning
1. After Testing, Immediately Disconnect Power And Perform Thorough Cleaning Once Cooled:
- Disassemble washable parts to remove residue.
- Apply food-grade lubricant to critical components.
2. Complete A Test Report Documenting Parameters, Issues, And Solutions.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:viki@chinahanyuan.cn
2025.08.21
A Filipino customer purchased a set of cereal bar production line from our company and came to our company for a trial run today.
The Purpose Of The Test Run
1.Verify the stability of equipment installation and interlocking operation.
2. Test whether the production process parameters meet the standards.
3. Confirm that all product indicators meet the customer's requirements.
4. Train the customer's operators to master the use of the equipment.
Trial Operation Process
1. Core process route
Raw material pretreatment → mixing → molding → cooling → cutting → packaging.
2. Detailed explanation of key processes.
1. Raw material preparation
Protein powder, grains, etc. need to be sieved to prevent caking.
Syrups need to be preheated to 40-50℃ (to improve fluidity).
2.Mix
Use a planetary mixer/screw mixer to dry mix the materials first and then wet them.
Control the mixing time (usually 3 to 5 minutes) to avoid overstirring which may cause protein denaturation.
3. Cut into blocks and shape
Die pressing forming: After being pressed into sheet by a roller press, it is cut.
4. Cooling
The temperature is reduced to ≤25℃ at the center through the cooling tunnel.
Prevent condensation after packaging.
5. Packaging
Automatic packaging machine (nitrogen-filled or vacuum packaging.
Heat sealing temperature control: usually 120-150℃.
Summary: The commissioning of the grain bar production line this time was very successful and received high recognition from the customer. We look forward to long-term cooperation.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:viki@chinahanyuan.cn
2025.08.15
Brazil customers come to our factory to test the machines about the Fruit Dates Cake Production Line they ordered, the entire process of the production line includes raw material mixing, feeding,extrusion , cutting, and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology.
1.Trial Preparation
Machine Inspection:
■Ensure the machine is clean and all components are correctly installed.
■Check that the power supply, switches, mixing head, steaming tray, etc., are functioning properly.
Preparation Of Materials:
■Red date paste: 200g (prepared in advance)
■Granulated sugar: 50g
■Water: as needed
■Fruit cubes: as needed (e.g., apple, pear, blueberry, etc.)
■Vegetable oil: a small amount (for greasing the mold)
2.Trial Steps
Mixing Ingredients:
Pour the red date paste, granulated sugar, apple cubes, and an appropriate amount of water into the machine's mixing container.
Start the mixing function and blend until a smooth, lump-free batter is achieved.
Observe the machine's mixing performance to ensure the batter is uniform and free of lumps.
Extrusion And Shaping:
Transfer the mixed batter into the extruder and extrude it into strips.
Cutting Into Pieces:
Cut the extruded strips of red date cake into the required sizes as specified by the customer.
Packaging:
Use an automatic packaging machine to pack the fruit red date cakes into bags, boxes, or cartons.
3.Trial Records
During the trial, record the following key data:
■Mixing Effect:
Whether the batter is uniform and if the machine's mixing speed is appropriate.
■Cutting Effect:
Whether the pieces are of consistent size and if the cuts are smooth.
■Product Quality:
Whether the texture, sweetness, and softness of the cake meet expectations.
■Machine Performance:
Whether the machine operates smoothly and if there are any abnormal noises or malfunctions.
4.Trial Summary
Through the trial, confirm the compatibility of the machine's performance and the recipe to ensure the stability and efficiency of subsequent mass production. If the trial is successful, full-scale production can commence. If issues arise, further adjustments to the machine settings or recipe may be necessary.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:vikihanyuan@gmail.com
2025.08.08
Today, Indian customers come to our factory to test the machines about the Peanut and Millet Crisp Production Line they ordered, the entire process of the production line includes sugar boiling, raw material mixing, feeding, paving, forming machine cooling, cutting, and finally sent to the conveyor belt for bag packing. Our company's production line has been quite mature in terms of equipment and technology.
The Process Of Testing The Machine:
1. Equipment Inspection
Clean The Equipment: Ensure the equipment is clean and free of residues.
Check Components: Verify that all parts are correctly installed, with no looseness or damage.
2. Material Preparation
Peanuts: Select high-quality peanuts, ensuring they are free from mold.
Millet Crisp:Select high-quality Millet Crisp.
Syrup: Prepare the syrup according to the recipe requirements.
Other Ingredients: Prepare other ingredients such as oil and salt as needed.
3. Equipment Debugging
Temperature Setting: Adjust the equipment temperature according to the process requirements.
Speed Setting: Adjust the conveyor belt or mixing speed to ensure smooth operation.
4. Test Run
No-Load Run: Conduct a no-load test first to observe if the equipment operates normally.
Load Run: Add a small amount of material to check the equipment's performance under load.
5. Quality Inspection
Appearance: Check if the shape and color of the peanut brittle meet the standards.
Taste: Sample the product to ensure the texture and flavor meet expectations.
Packaging: Test the packaging equipment to ensure proper sealing and appearance.
6. Adjustments And Optimization
Parameter Adjustment: Optimize parameters such as temperature and speed based on the test results.
Problem Resolution: Record and address any issues that arise during the test.
7. Official Production
Once the test is successful, official production can begin.
8. Recording And Reporting
Record data: Document key parameters and results from the test.
Supplier:Hanyuan Food Machinery Company
Name: Viki
TEL/WeChat:0086 18361668252
WhatsApp:0086 18361668252
Email:vikihanyuan@gmail.com
2025.07.31
Today ,Dongtai Hanyuan Food Machinery Manufacturing CO.,LTD,.successfully completed the debugging of the Sesame And Peanut Candy Production Line .
Sesame And Peanut Candy Production Line is mainly applied in the industrial production of crispy candy bar, like the peanut candy bar, nuts candy bar, cashew candy bar, etc. Covering the weighing of dry materials, melting & weighing of adhesive material, automatic mixing of dry & adhesive materials, forming & cooling & cutting, metal detecting, pillow packaging. This production line can realize the automatic preheating & proportioning of materials. Materials will be mixed in the cooking pot. This production line applies the three-roll-feeding-hopper to spread the material evenly. This production line adopts fan-cooling & water-cooling to achieve evenly cooling from bottom to top. This production line adopts the vertical/transverse cutting integrated cutter-head , the cutting size is accurate, bar will be separated completely. This production line adopts fully automatic pillow packaging, fast sorting and arrangement of bars, high-speed packaging.
Sesame And Peanut Candy Production Line has the following characteristics:
1. Automatic Sesame And Peanut Candy Production Line can realize the automatic preheating & proportioning of materials. Materials will be mixed in the cooking pot.
2.Automatic Sesame And Peanut Candy Production Line applies the three-roll-feeding-hopper to spread the material evenly.
3.Automatic Sesame And Peanut Candy Production Line adopts fan-cooling & water-cooling to achieve evenly cooling from bottom to top.
4. Automatic Sesame And Peanut Candy Production Line adopts the vertical/transverse cutting integrated cutter-head , the cutting size is accurate, bar will be separated completely.